Vayu - IoT Temperature Monitoring Device

• The VAYU is an advanced multi-use tracking device designed for demanding industrial applications such as cold chain logistics, pharmaceuticals, and food transportation.

• It features an IP64-rated enclosure, providing protection against dust and water splashes, making it suitable for harsh operating environments.

• The device operates effectively within a temperature range of –20°C to 60°C, ensuring reliable monitoring in both refrigerated and ambient conditions.

• It is powered by a 3.7V / 4000mAh lithium battery, offering a long operational life of up to 60 days at a default 1-hour recording interval.

• The logger supports 4G and 2G communication technologies (LTE CAT1 and GSM), enabling stable and uninterrupted global data transmission.

• It delivers high measurement accuracy, with ±0.3°C for temperature and ±3% relative humidity, ensuring precise environmental monitoring.

• The system includes a large internal storage capacity of up to 17,000 records, preventing data loss during temporary network interruptions.

• It integrates multiple positioning technologies including GPS, WiFi, and LBS, allowing accurate real-time location tracking of shipments.

Elaborate Product Offerings

Specialized Product Capabilities

• The device includes advanced motion sensors that detect and record vibrations during transportation, helping identify improper handling or shock events.

• A light detection sensor is integrated to monitor low-light conditions and detect exposure to external light sources.

• The system can identify door opening and closing events or switching box activities, helping monitor unauthorized access or handling during transit.

• All collected data is processed through the VEGA Equipment Management System, which acts as the central platform for device monitoring and data management.

• The platform provides comprehensive data processing features that help users analyze environmental conditions and device performance effectively.

• It offers FDA-compliant statistical reporting, supporting regulatory documentation and audit readiness.

• The system enables trajectory analysis, allowing users to track shipment routes and understand environmental conditions throughout the logistics journey.

• Instant real-time alarms and notifications are generated whenever predefined thresholds are exceeded, enabling immediate corrective actions to protect valuable assets.

Technical Specifications

Get in touch

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Phone

123-123-1234

Email

email@email.com

FCC

EN 12830

US FDA 21 CRF PART 11

WHO-GMP

RoHS

CE

Regulatory Compliance & Certifications

ISO/IEC 17025:2017 NABL Accredited Calibration Laboratory

Vega operates a NABL-accredited calibration laboratory and holds a valid certification in accordance with ISO/IEC 17025:2017, demonstrating our commitment to maintaining the highest standards in calibration and testing. This accreditation confirms our technical competence, ensuring that all calibration processes are performed with precision, reliability, and adherence to internationally recognized standards.

Key Benefits

• Ensures metrological traceability and high measurement accuracy.

• Demonstrates the technical competence and reliability of our calibration processes.

• Provides international recognition and credibility for calibration and test results.

• Supports regulatory compliance and quality assurance in pharmaceutical, healthcare, food, and other regulated industries.

User-Friendly Dashboards for Complete Operational Visibility

Data Logger Status Overview

Get an instant, real-time snapshot of your entire fleet of data loggers. Monitor device status, battery health, and critical alerts from a single dashboard. This enables continuous system operation while allowing teams to identify potential issues early.

Real-Time Alerts & Analytics

Visualize essential temperature and humidity data through customizable charts and graphs. Easily track trends, detect deviations, and perform detailed analysis to help maintain optimal environmental conditions for sensitive and temperature-critical goods.

Real-Time Alerts for Your Devices

Receive instant alerts from your devices to stay informed about any issues as they occur. This enables you to quickly identify shortcomings, take immediate corrective action, reduce downtime, and protect valuable time and products.

Industry Segments we Serve

Global Pharmaceutical and Vaccine Export Industry

In the massive pharmaceutical clusters of Ahmedabad, Hyderabad, and Baddi, the Vayu IoT temperature monitoring device is an indispensable tool for maintaining the "validated state" of manufacturing and storage environments. This segment handles life-saving vaccines, biological reagents, and high-value APIs that are extremely sensitive to environmental fluctuations; even a subtle thermal drift during a stability test or within a sterile cleanroom can render a multi-million dollar batch ineffective or legally non-compliant. Our loggers provide the continuous, high-resolution data required to satisfy the US FDA's 21 CFR Part 11 and EU GMP Annex 11 requirements. By utilizing Vayu, pharmaceutical manufacturers ensure that every stage of the production cycle is protected by a documented and secure digital record. This level of technical oversight is essential for surviving inspections from global health authorities and maintaining the integrity of products destined for international markets like Jeddah or Bahrain. The monitors ensure that "Data Integrity" is backed by scientifically sound, unalterable digital records that prove the environment remained within validated limits at all times. The ability to receive an active alert during a power failure or HVAC malfunction in a facility in Chandigarh or Indore provides a critical window for intervention, safeguarding both the chemical assets and the corporate reputation of the manufacturer.

Advanced Electronics and Semiconductor Fabrication

The high-tech manufacturing corridors of Noida, Bangalore, and Manesar utilize the Vayu IoT device to protect ESD-sensitive components, silicon wafers, and delicate micro-circuitry during production and long-term storage. In semiconductor fabrication, even minor temperature fluctuations can introduce physical stress on delicate micro-structures, leading to long-term reliability failures and significant yield loss. Furthermore, high humidity can cause oxidation of leads and delamination of substrates. Our monitoring systems provide the high-frequency dual-parameter data stream needed to ensure these environments remain within their narrow tolerance bands in cities like Chennai and Coimbatore. The Greater Range Probe version is frequently used to monitor the interior of specialized vacuum chambers or high-heat testing rigs where internal electronics would fail. By maintaining a scientific, tamper-proof record of the manufacturing environment via the cloud, electronics firms can significantly reduce defect rates, improve hardware reliability, and ensure their products meet the rigorous standards required for global medical and automotive exports. This data-driven approach upholds the reputation of Indian technical excellence in the global market through unalterable digital evidence and real-time environmental security that synchronizes directly with international quality standards.

Third-Party Logistics (3PL) and Multi-Modal Cold Chain Providers

Logistics providers in transport epicenters like Bhiwandi, Navi Mumbai, and Panvel manage diverse client inventories that require constant environmental vigilance across multi-modal routes involving trucks, planes, and massive warehouses. The Vayu IoT device is the essential tool these providers use to offer "Environmentally Guaranteed Logistics" as a premium, compliant service. These systems allow warehouse operators in Jeddah, Damam, and Riyadh to verify the thermal status of cargo at every handover point via the secure cloud dashboard. For 3PL firms operating across the GCC region, real-time monitoring and 21 CFR Part 11 compliance are increasingly demanded by multinational clients to ensure data authenticity. The ability to provide instant, unalterable temperature logs builds absolute trust and transparency, allowing the 3PL provider to secure long-term contracts with global pharmaceutical corporations. These monitors provide the technical evidence needed to settle insurance claims and verify carrier performance, proving the cargo was handled with care throughout its complex journey.

Biotechnology Research and Clinical Trial Management

The biotechnology sector in Bangalore, Jaipur, and Goa handles invaluable biological samples and experimental drugs that require strictly controlled environments over months or years. In this segment, the Vayu IoT temperature monitoring device is a critical scientific instrument for documenting that "worst-case" environmental conditions were never breached during clinical trials. These monitors must provide exceptional accuracy and immediate alert capabilities, as even a minor deviation during a stability study can compromise years of research or the integrity of a trial. Our devices are designed to provide the technical robustness required for Stability Testing and In-Process Validation. By providing a continuous, real-time record of environmental stability with an integrated system audit trail, biotech firms can demonstrate that their trial materials remain viable, satisfying the requirements of institutional review boards and global pharmaceutical partners. The Greater Range Probe version is particularly vital for monitoring ultra-low temperature freezers (-80°C) or liquid nitrogen storage in Lucknow or Kochi, where the primary unit must remain outside for signal strength.

Industrial Use Cases

Real-Time Safeguarding of Cold Chain Shipments

One of the most vital use cases involves the storage and transport of vaccines in distribution hubs in Delhi or Mumbai destined for international sites in Jeddah or Riyadh. Vaccines are extremely sensitive to temperature excursions outside the 2°C to 8°C range. By deploying Vayu, the quality team receives an immediate SMS alert the moment the temperature rises above 8°C. If a cold room compressor fails in Dubai or if a door is left open at a warehouse in Ahmedabad, Vayu’s GSM connectivity ensures the excursion is flagged instantly. This allows for proactive intervention—such as moving the stock to a backup freezer—preventing the administration of degraded life-saving medicines. This use case is a cornerstone of WHO Good Distribution Practices, providing a documented "thermal biography" for every vial. It ensures that health authorities in Saudi Arabia and Bahrain have the live data needed to verify the integrity of the supply chain in an era where digital traceability is paramount for national health security. The logger acts as an early warning system, turning a potential disaster into a managed event through the power of instantaneous cloud-based communication and unalterable digital records that are essential for public safety and regulatory compliance.

Validation and Real-Time Mapping of Large-Scale Pharmaceutical Warehouses

Before a new large-scale warehouse in Noida, Hyderabad, or Pune can be commissioned for GxP storage, it must undergo a rigorous "Thermal Performance Validation" study. Vayu monitors are placed in "worst-case" positions—near the ceiling, at the center, and against the outer walls—to identify how the HVAC system performs under extreme ambient heat. Unlike traditional loggers where data is checked at the end of the study, Vayu allows Quality Managers to view the mapping progress live on a cloud dashboard. This mapping is a mandatory requirement for WHO and GMP compliance. Once the mapping is complete, the monitors provide the data needed to create a final validation report. This use case transforms environmental data into operational intelligence, proving to auditors that the facility is fit for purpose. By analyzing these live data points, manufacturers can optimize airflow and cooling set-points in real-time, reducing energy costs while maintaining 100% thermal safety for the products stored inside before actual stocks are introduced, ensuring the cooling infrastructure is functioning correctly.

Cryogenic Storage Monitoring using the Greater Range Probe

In advanced medical research facilities and fertility clinics across Kolkata, Lucknow, and Dubai, maintaining the integrity of samples stored in liquid nitrogen is a high-stakes operational requirement. Standard IoT loggers cannot survive at -196°C; however, the Greater Range Probe version of Vayu is specifically engineered for this application. The high-precision PT100 probe is submerged in the cryogenic environment while the main GSM/4G unit remains mounted outside the tank to maintain cellular connectivity. This use case allows for continuous monitoring of "dry-shipping" containers and stationary cryo-tanks. If the nitrogen level drops and the temperature begins to rise, the system triggers an urgent SMS alert to the Quality Manager in Mumbai or Riyadh. This immediate notification is the only way to prevent the loss of irreplaceable biological samples. By providing a secure, 21 CFR Part 11-compliant record of the entire storage period, Vayu ensures that research institutions and medical centers meet the highest standards of biosafety and data integrity. This application is a definitive example of how Vayu bridges the gap between extreme physical environments and the need for modern, connected data security in the biotechnology sector.

Compliance Management for Multi-Site Global Logistics and Security

Large pharmaceutical and electronics companies with distribution centers in Lucknow, Jaipur, and Kolkata face the challenge of maintaining consistent environmental logs for thousands of monthly vehicle transits and warehouse storage sites. By implementing a standardized use of Vayu IoT devices, the corporate Quality Manager in Mumbai can oversee every regional site via a single customized dashboard. The system automatically flags any site or vehicle that has experienced a temperature or humidity excursion during the transit through hot regions like Indore or Coimbatore. This use case transforms compliance from a localized, manual task into a streamlined, automated corporate function. It ensures that every branch is adhering to the same high standards, protecting patient safety and asset security, and simplifying the process for international audits. The high-resolution data provided by the monitors allows for better trend analysis and predictive maintenance of the logistics network, reducing the total cost of quality and ensuring all global branches meet rigorous benchmarks for environmental security and documentation without manual intervention. By centralizing the alert management, companies can ensure that no excursion goes unnoticed, regardless of where in the world the sensor is located.

Compliance Requirements

• The VAYU is designed to support compliance with major international audit and regulatory standards.

• It aligns with FDA 21 CFR Part 11 requirements by providing secure, tamper-proof, and unalterable electronic data records.

• The system generates automated analysis reports and detailed statistical data, ensuring reliable documentation and easy regulatory verification.

• It ensures complete quality traceability, allowing organizations to track and verify environmental conditions throughout the monitoring process.

• The VEGA Cloud Platform produces robust and systematic digital records that support regulatory inspections and internal quality audits.

• The system supports compliance with Good Manufacturing Practices (GMP), ensuring proper monitoring and documentation in manufacturing environments.

• The platform provides time-stamped monitoring records, offering verifiable proof of environmental consistency during routine inspections and compliance checks.

• The device’s high measurement accuracy supports organizations following **ISO/IEC 17025:2017 standards for testing and calibration laboratories.

Why Vega is Your Ideal Partner

• Partnering with Vega Calibration And Validation Services LLP ensures reliable, on-time support and advanced IoT monitoring solutions regardless of geographical location.

• The VAYU can be rapidly deployed across major industrial hubs in India, including Mumbai, Delhi, Bangalore, Hyderabad, Ahmedabad, and Kolkata.

• Vega also supports operations in key manufacturing and pharmaceutical regions such as Indore, Chandigarh, and Manesar, ensuring consistent monitoring and technical assistance.

• Dedicated operational teams provide continuous support across important logistics hubs including Pune, Noida, Jaipur, Panvel, and Navi Mumbai to maintain uninterrupted cold chain operations.

• Vega also supports southern and international markets, including Chennai, Kochi, Coimbatore, and deployments across Saudi Arabia, including Riyadh, Jeddah, and Dammam, ensuring global reliability and technical support.

Frequently Asked Questions

Q: What is the battery life of the VAYU data logger?

A: The VAYU system features a built-in rechargeable 3.7V/4000mAh Lithium battery that lasts up to 60 days based on a default 1-hour reporting interval.

Q: What is the benefit of the external probe version for In-transit monitoring?

A: The external probe version is essential for extreme environments. Standard electronics cannot operate inside a -80°C dry-ice shipper. The probe allows you to place the sensor inside the extreme environment while the GSM logger unit stays outside the container, ensuring the 4G signal remains strong and the device electronics are protected.

Q: Is the VEGA cloud platform accessible on mobile devices?

A: Yes, the VEGA Cloud Platform is fully mobile and desktop responsive, offering real-time alerts, map reports, and scheduling features on any smart device.

Q: Can I set different alert levels for different team members?

A: Yes. The Vayu software allows for sophisticated escalation matrixes. For example, a minor deviation can send an email to the facility manager in Riyadh, while a critical temperature breach can trigger an urgent SMS to the Quality Head in Mumbai, ensuring the right people are notified at the right time.

Q: What is the benefit of the external probe version for GPS tracking?

A: The external probe version allows you to monitor extreme environments (-200°C to +250°C) inside a container or specialized shipper while keeping the main GPS/GSM unit on the outside. This ensures that the satellite and cellular signals remain strong, as metal containers often act as a shield (Faraday cage).

Customer Testimonials

"Vega’s Vayu IoT devices have completely changed our cold chain risk management in Hyderabad. Receiving an instant SMS the moment a stability chamber deviates in Dubai gives our quality team absolute peace of mind and has saved us from several potential batch losses." — Quality Director, Major Vaccine Exporter.

"For our ultra-low temp storage facility in Noida, the external probe version of Vayu is flawless. We can monitor our freezers live from our head office in Mumbai and receive alerts before any product is at risk, ensuring 100% compliance with FDA standards." — Facility Director, Biotechnology Research Firm.

"We use Vayu for our regional warehouse mapping across Indore, Pune, and Jaipur. The live cloud dashboard and instant excursion alerts ensure we are 100% compliant with global GDP standards and simplify our annual audit process significantly." — Operations Head, International 3PL Provider.